Flat Laminated Glass Line
  • Flat Laminated Glass Line
  • Flat Laminated Glass Line
  • Flat Laminated Glass Line
  • Flat Laminated Glass Line
  • Flat Laminated Glass Line

    • Flat Laminated Glass Line

    The laminated glass, a type of "safety glass", consists of two or more panes of glass bonding with one or more layers of polyvinyl butyral (PVB) sandwiched between them and subjected to heat and pressure. The flat glass laminating line is significant for laminated glass production in architectural, interior design and automotive industry.

    The glass laminating line adopts multiple kinds of heating elements: quartz heating tube, medium wave infrared radiant tube and stainless steel heating tube. The flat glass laminating line features high yield and efficiency, easy operations, reliable performance and high safety. The line configuration can be custom-tailored in accordance with customer’s requirements.

    Technical Parameters
    Model Max. Glass Size(mm) Min. Glass length (mm) Glass Thickness(mm) Total Power
    of Quartz Tube Heater (KW)    		 Production
    Capacity(m²/8h)
    JC1660 1600x6000 420 4-40 86 400
    JC2060 2000x6000 420 4-80 114 520
    JC2560 2500x6000 420 4-80 138 650
    JC2580 2500x8000 420 4-80 156 800
    JC3060 3000x6000 450 4-80 176.5 1300
    JC33150 3300x15000 450 4-80 225 1600
    Equipment introduction

    The automatic glass laminating line consists of glass washing machine, automatic glass loading table, glass tilting table, automatic suction cup vacuum lifter, PVB laying machine, roller press and glass laminating autoclave, etc., achieving fully automatic production and higher production efficiency.

      1. QX2500C-LOW-E horizontal glass washing machine
      2. QX2500C-LOW-E horizontal glass washing machineThe QX2500C-LOW-E glass washing machine features a horizontal structure and consists of loading, washing, drying and unloading section, air blower, electric control cabinet, etc.
      1. HP1600 auto positioning device
      2. HP1600 auto positioning deviceThe auto positioning device features a horizontal design, made up of machine frame, positioning mechanism, transmission system, pneumatic system, electric control system, etc.
        The machine body frame is welded by standard steel materials with a paint coat.
        The main drive utilizes chain conveyor, VFD and digital display. The assembly table is equipped with a pneumatic lifting mechanism and universal wheels. The edges of the table are equipped with positioning wheels for glass positioning.
      1. Suction cup vacuum lifter
      2. Suction cup vacuum lifter This suspended automatic suction cup vacuum lifter is used for transferring glasses, consisting of overhead crane (travelling track), pneumatic suction cups, vacuum system and electrical control system.
        Vacuum pressure is controlled by the SMC high-precision vacuum generator. The lifting of suction cups is pneumatic, reliable and safe.
      1. PVB roll holder

      2. PVB roll holder

        Three rolls of PVB films with different specifications can be loaded. The unwinding and rewinding of membranes are manually operated. The changeover of film roller is hoisting replacement.
      1. GD2500 transition conveyor

      2. GD2500 transition conveyor

        The transition conveyor utilizes horizontal frame construction and consists of machine frame, transmission system and electric control system. The machine frame is welded by steel profiles and sprayed with paint.
        The transition conveyor uses chain conveyor and the conveying speed is regulated by VFD and can be digitally displayed.
      1. GY2500 glass heated roller press
      2. GY2500 glass heated roller pressThe glass heated roller press is comprised of the electrical cabinet and loading, pre-heating, pre-pressing (individual drive), 1st heating, 2nd heating, roll pressing (individual drive) and unloading section. After undergoing pre-heating, pre-pressing, heating and pressing, two or more layers of glasses and a PVB interlayer are bonded together to form an initial laminated glass. Imported high-temperature-resistant rubber rollers are able to put uniform pressure on the passing through laminated glass to remove air bubbles and ensure perfect adhesion effects between the constituent elements.
      1. DN2850 glass laminating autoclave (Ø2.85m×6m)
      2. DN2850 glass laminating autoclave (Ø2.85m×6m)Glass laminating autoclave is an essential equipment in a glass laminating line. It firmly combines layers of glasses and plastic interlayers through heating, pressurization and cooling process. The glass laminating autoclave consists of heating, cooling and heat preservation parts. The glass laminating autoclave also includes an intelligent control system.
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    Huacai has successively developed low-E glass washing machine, heated roller press, glass loading table, etc. We are able to supply a broad range of glass processing and handling equipment.

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